Epoxy.com Product #640
Guide Specification
RESINOUS COATING SPECIFICATION – High Temperature High Chemical Resistant Epoxy Coating
1. Scope of Work
1.1 The resinous coating contractor shall furnish all labor, material
to complete this work.
2. Related Work Specified Elsewhere
2.1 Resinous
coating material provides an impermeable barrier against rising
moisture. All Substrates must therefore be free of ground water
effects and verified as such prior to installation of system.
2.2 All surface preparation shall conform to manufactures surface
preparation procedures – http://www.epoxy.com/surfaceprep.aspx.
2.3 Facilities. The resinous coating contractor shall be provided with
dry storage space for materials and equipment and with suitable
electric current at no charge for the processing tools and mixing
devices running on electricity.
3. Material
3.1 Resinous coating material shall be Epoxy.com™ Product #640, as
distributed by Epoxy.com a division of Epoxy Systems, Inc. (Florida and
Vermont). Material shall also include an appropriate anti-skid material
as required. Coating shall be Epoxy.com™ Product #640 a Chemical
& Heat Resistant Coating a two component; highly cross linked Novolac,
that is 100% solids.
3.1.1 Application Properties:
| Finish |
High
Gloss
|
| Color
|
Gray |
| Specific
Gravity
|
1.27
|
| Pot
Life |
45
minutes @ 77°F
|
| Dry
Time
|
4
hours @ 77°F
|
| Recommended
Film Thickness |
30
mils/min.;
40 mils/nominal;
45 mils/max.
|
| Coverage
Rate
|
One
gallon covers approximately 53.4 square feet at 30 mils
|
| Flash
Point
|
Above
200°F |
3.1.2 Physical Properties (neat)
| Compressive Strength (ASTM D-695/7 Days)
|
14,000 psi
|
| Flexural Strength (ASTM D-790/7 Days)
|
13,000 psi
|
| Tensile Strength (ASTM C-190/7 Days)
|
7,500 psi
|
| Shear Strength (ASTM D-1002 Tensile: Steel to
Steel) |
2,300 psi
|
| Operating Temperature
|
Wet: 300°F
Dry: 400°F
|
| PH Range |
0.5-13.5
|
3.1.3 Chemical resistance
The
following represents percent flexural strength retained after two weeks cure at
770F followed by 30 days immersion in the chemical environment as
described.
| |
@770F
|
@ 1400F
|
| 45%
Nitric Acid
|
100% +
min.
|
100%
+ min. |
| 25%
Acetic Acid
|
100%
+ min.
|
100%
+ min. |
| 35%
Hydrochloric Acid
|
100%
+ min.
|
100%
+ min.
|
| 20%
Sulfuric Acid
|
100%
+ min.
|
100%
+ min.
|
| 15%
Sodium Hypochlorite |
100%
|
97%
|
| 50%
Potassium Hydroxide
|
100%
+ min.
|
100%
+ min. |
| 30%
Sodium Hydroxide
|
100%
+ min.
|
100%
+ min.
|
| 50%
Sodium Hydroxide |
99%
|
97% |
Acceptance of Substrate
4.1 Before installing any resinous coating system, the applicator shall
inspect the substrate and immediately report to the general
contractor, architect, or owner any unsatisfactory conditions.
5. Preparation of Substrate
5.1 Surface preparation shall be done in accordance with manufacturer’s
specifications. At a minimum the concrete surface which is to
receive the resinous coating system must be dry, clean, and free
from contamination. Any loose or corroded segments of existing
concrete shall be removed and the area patched with a grouting
compound as described and supplied by the manufacturer of the
resinous coating system.
5.1.1 Any cracks in the concrete shall be evaluated by the ENGINEER. In
the event that the ENGINEER decides that it is cost effective and
necessary, all cracks (if any exist) shall be injected by Epoxy.com
Product #303 injection resin (non-moving cracks) or Epoxy.com
Product #4 flexible chemical grout (moving cracks), depending on
whether the engineer determines the cracks to be moving or
non-moving cracks. Upon the approval of the Engineer Epoxy.com
Product #685 Crack Sealer and Healer, may be used to repair the
cracks. The cost, and specifications of these repairs (if necessary)
will not be part of this section, but shall be handled under section
of this specification.
5.1.2 In the event that the ENGINEER decides not to inject the cracks (if
any exist), CONTRACTOR shall fill the cracks with an elastic
jointing compound compatible with the resinous coating system used.
5.2 Bond tests as recommended by the manufacturer of the
resinous coating system shall be conducted in order to assess the
condition of the prepared substrate. No materials shall be applied
without the consent of the resident Engineer.
6. Installation:
6.1 Resinous coating system shall be installed at a minimum depth of
30 mils thick DFT
in strict accordance with the manufacturer's installation
instructions.
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Proper mixing and installation is critical to the optimal success
of all product. See
Installation Tips,
Techdata, &
MSDS for more details on our products.
Be sure to contact us with any questions and/or concerns that you
have.
For more information please contact:
Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over
350 products,
Since 1980
Florida & Vermont
USA
Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch
321-206-1833 Customer Service - Ordering and Order Status
Katey Fontaine, VP - Customer Service Director
sales@epoxy.com
714-657-3826 Technical Support
352-533-2167 Norm Lambert, President - Technical Support Director
info@epoxy.com
352-489-1666 Accounting and Administration
Debby Lambert, CEO, and CFO
office@epoxy.com
352-489-1625 Fax line to all Departments
www.epoxy.com
24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253
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Copyright © 1994-2010 EPOXY.COM
a division of Epoxy Systems, Inc. -
Florida and Vermont. All rights reserved.
Unless
other wise agreed upon in writing, buyer is responsible for the cost of
shipping.
This
information is presented in good faith to assist in determining whether this
product is suitable for application. No warranty or representation, however, is
intended or made, nor is protection from any law or patent to be inferred, and
all patent rights reserved.
Epoxy.com a
division of Epoxy Systems, Inc. warrants its products (when
properly stored) for the period of time as follows: Epoxies, Product
#315, Product #315BC, and Product #316 one (1) year; Polyesters,
Methyl Methacrylates (normal) two (2) months and Polyurethanes Four
(4) months; Power Tools and Equipment 90 days; Vinyl Esters,
High Molecular Weight Methacrylates (HMMA) and all other
resins (not specifically mentioned above) 30 days; hand tools
(non-power tools) 30 days. Epoxy.com warrants that its
products will be free of manufacturing defects and will be in
conformity with published specifications when handled, stored, mixed
and applied in accordance with recommendations of Epoxy.com. If any
product fails to meet this warranty, the liability of Epoxy.com will
be limited to replacement of any non-conforming material if notice
of such non-conformity is given to Epoxy.com within the warranty
period for the material (as indicated above), or within 1 year of
the delivery of materials (whichever is sooner). Epoxy.com may in
its discretion refund the price received by Epoxy.com in lieu of
replacing the material. No customer, distributor, or representative
of Epoxy.com is authorized to change or modify the published
specifications of this warranty in any way. No one is authorized to
make oral warranties on behalf of Epoxy.com. In order to obtain
replacement or refund the customer must provide written notice
containing full details of the non-conformity. Epoxy.com reserves
the right to inspect the non-conforming material prior to
replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE
ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT
LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR
PURPOSE. Epoxy.com 'S OBLIGATION SHALL NOT EXTEND BEYOND THE
OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND Epoxy.com SHALL
HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD
PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER
DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All
quotes and sales subject to availability.
Many of our
products are made on an individual order basis. Unless
authorized in writing by Epoxy.com a division of Epoxy Systems, Inc.
in writing before the material is made, there are no returns on
items purchased from us, once the order has been processed, and the
material made. In the event of authorized returns a restocking
charge will be charged in the amount of 30% of the value of the
material returned or $150 whichever is greater. No returns on
non-list priced items. All Returns are for merchandise (store)
credit only, no cash or credit card credits. In the event of a
return, buyer is responsible for the cost of shipping and handling
in both directions.
[Tech Data Sheets in Acrobat Format]
[MSDS in Acrobat Format]
[Online Ordering Authorization Form]
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