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Epoxy.com Product #25 Epoxy Mortar Kit
DESCRIPTION Epoxy.com Product #25 is a 100% solids epoxy resin and specially selected aggregate system. Units are preproportioned for ease of mixing and use on the jobsite. Epoxy.com Product #25 is a flowable, self-leveling grout, with handling and physical characteristics superior to similar grouts. ADVANTAGES Epoxy.com Product #25 is simple to use. Premeasured proportions allow for precise and repeatable results. Epoxy.com Product #25 is insensitive to moisture and may be used on dry and damp substrates. Pourable consistency - flows easily, self-levels in base plate forms, anchor bolt holes and floor toppings. Formulation permits placement up to three (3) inches thick. High strengths - 5,000 p.s.i compressive strength in twenty-four (24) hours at 73o F; ultimate strength averages 12,000 p.s.i in seven (7) days @ 73o F. USES Epoxy.com Product #25 is used to seat and support reciprocating machinery and other equipment where heavy loads, impact, torque and other operating stresses occur. Typical applications include: Transportation Industry Utilities
PHYSICAL PROPERTIES Mixing ratio of Epoxy.com Product #25 Resin - 2A to 1B by volume Working Life - Mixed Grout (Filler In) Temperature Time 40o F ± 5o F 70 - 85 minutes 70o F ± 5o F 50 - 65 minutes 90o F ± 5o F 35 - 50 minutes Compressive Strength: 40o F 70oF 90o F 6 hours 3,000 8 hours 6,500 16 hours 7,500 1 Day, ASTM C-109 8,000 10,000 3 Days 3,300 12,000 13,000 7 Days 6,100 13,000 13,000 Tensile Strength: ASTM C-190, 7 Day 2,000 ± 50 p.s.i Shrinkage: ASTM C-827-82 0.3%
SURFACE PREPARATION Proper preparation of the substrate and contact area of the base plate is essential . Substrate must be both clean and sound. Remove laitance, oils and grease from concrete by sandblasting or bush hammering. If possible, sandblast bottom of base plates and wipe clean and dry. Apply grout as soon as possible after cleaning steel surfaces to prevent recurrence of oxidation. (If primer for steel base plate edges or top surface is required, use Epoxy.com PRODUCT #1200 Zinc Rich Primer. MIXING Initial mix temperature must be 50oF minimum. For best performance, mix entire pack. Remove all components from six (6) gallon pail. Pour A Component into pail and add B Component and mix for two (2) minutes. Slowly add filler while continuing to mix resin until all is added or desired consistency. NOTE: Do not thin Epoxy.com Product #25. Solvent will prevent proper cure, and cause shrinkage. If less than full unit is required, carefully measure two (2) parts Component A and one (1) part Component B and add desired amount of filler. APPLICATION Construct containing form with head box, if necessary. Any form surface in contact with Epoxy.com Product #25 must be coated with release agent. Seal forms tightly to prevent leakage. Leakage that causes grout in place to subside below plate bottom level will cause loss of contact and voids at grout/base plate bottom interface. Re-establishing complete contact will be difficult at best. Be certain that all tools and mixing materials are at hand prior to mixing of EpoxySystems’ Product #25. Mix Epoxy.com Product #25 in accordance with mixing instructions. Pour grout into form from one side only. Pour continuously while maintaining a minimum of one (1) inch of head above the base plate bottom until grout appears full width of the base plate at opposite side of the form. Continue pouring at a reduced rate until EpoxySystems’ Product #25 levels at 1/4" above the plate bottom on all sides. Clean equipment with Epoxy.com Tool & Equipment Cleaner before EpoxySystems’ Product #25 hardens. If placement depth exceeds three (3) inches, contact EpoxySystems Technical Service for assistance. If ambient temperature exceeds 90o F, use Epoxy.com Product #27 Slow Cure Mortar PACKAGING Epoxy.com Product #25 is conveniently packaged in a six (6) gallon pail. Each component is premeasured and separately packaged inside the six gallon pail. Yield is .50 cubic feet per unit. Component A - 128 fl. oz., Component B - 64 fl. oz., Aggregate - 3 ˝ loose gallons. When pails are not available, premeasured 3˝ loose aggregate will be packaged in paper polyethylene lined bags. CAUTION: CONTAINS EPOXY RESIN AND AMINE COMPOUNDS! May cause skin sensitization or other allergic responses. Avoid breathing vapors. Use with good ventilation. If contact with skin occurs, wash immediately with soap and water. If contact with eyes occurs, flush immediately with copious amounts of water for at least fifteen (15) minutes. Contact a physician. Wash contaminated clothing before reuse. Discard contaminated shoes. Wear protective clothing, goggles, gloves and/or barrier creams. FOR INDUSTRIAL USE ONLY KEEP AWAY FROM CHILDREN
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Proper mixing and installation is critical to the optimal success of all product. See Installation Tips, Techdata, & MSDS for more details on our products. Be sure to contact us with any questions and/or concerns that you have. For more information please contact: Epoxy.com Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time). 321-206-1833 Customer Service - Ordering and Order Status 714-657-3826 Technical Support 352-489-1625 Fax line to all Departments 24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253
Unless other wise agreed upon in writing, buyer is responsible for the cost of shipping. This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved. Epoxy Systems™ Product Company ("ESI") warrants its products (when properly stored) for the period of time as follows: Epoxies, Product #315, Product #315BC, and Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2) months and Polyurethanes Four (4) months; Power Tools and Equipment 90 days; Vinyl Esters, High Molecular Weight Methacrylates (HMMA) and all other resins (not specifically mentioned above) 30 days; hand tools (non-power tools) 30 days. ESI warrants that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of ESI. If any product fails to meet this warranty, the liability of ESI will be limited to replacement of any non-conforming material if notice of such non-conformity is given to ESI within the warranty period for the material (as indicated above), or within 1 year of the delivery of materials (whichever is sooner). ESI may in its discretion refund the price received by ESI in lieu of replacing the material. No customer, distributor, or representative of ESI is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of ESI. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. ESI reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. ESI'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND ESI SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All quotes and sales subject to availability. Many of our products are made on an individual order basis. Unless authorized in writing by Epoxy Systems, Inc. in writing before the material is made, there are no returns on items purchased from us, once the order has been processed, and the material made. In the event of authorized returns a restocking charge will be charged in the amount of 30% of the value of the material returned or $150 whichever is greater. No returns on non-list priced items. All Returns are for merchandise (store) credit only, no cash or credit card credits. In the event of a return, buyer is responsible for the cost of shipping and handling in both directions.
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