Repair Mortar

 

 

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Epoxy.com Product #1008

Polymer Modified Cement-Based Repair Mortar


DESCRIPTION

Epoxy.com Product #1008 Rapid Hardening Polymer Repair Mortar is a one component polymer modified, shrinkage-compensated cement-based mortar. It is designed for horizontal concrete surfaces where high early strength gain is required. The blend of special cements, aggregates, fibers and polymers produce a highly durable mortar or concrete in a short time.

ADVANTAGES

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Prepackaged bag mix - just add water; assures consistent properties.

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Exhibits superior adhesion and durability, achieved from high polymer content and special plasticizers.

bullet

Develops high compressive strengths, permits acceptance of vehicular traffic in two hours.

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Synthetic fibers disperse readily throughout the mix increasing strength and reducing shrinkage cracking.

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When depth exceeds 2 inches, up to 25 lbs (11.34 kilo) of 3/8" coarse aggregate may be added per bag of Epoxy.com Product #1008

WHERE TO USE

Epoxy.com Product  #1008 is ideal for use in:

  • Applications requiring high early-strength gain
  • Structural concrete repairs, interior or exterior
  • Airport runways, highways, parking decks, walkways, tunnels, floor overlays, and spot patching
  • Repairing industrial floors
  • Horizontal surfaces

 

PHYSICAL PROPERTIES

Color    Gray  
Initial Set, ASTM C 266 @ 75o F(23.9oC)  15min  

Compressive Strength,

ASTM C 109    

   

2 hour 1500 psi 10.3 MPa

    

24 hours  3500 psi 24.1 MPa

    

28 days  6000 psi 41.4 MPa

Freeze Thaw, 10% NaCl

     

  

25 cycles, 1 per day

0%

 
  Expansion/Contraction 0%  
Bond Strength ASTM C 882    
  1 day 2,000 psi 13.8 MPa
  7 days 2,700 psi 18.6 MPa
       
       

 

SURFACE PREPARATION

bulletConcrete must be structurally sound.
bulletSaw cut the perimeter of the area being patched into a square with a minimum depth of 1/2" (13 mm).
bulletRemove all unsound concrete and roughen the surface to a minimum 1/4" (6 mm) profile
bulletRemove all laitance, oil, grease, curing compounds, and other contaminants that could prevent adequate bond.
bulletThe concrete substrate should be saturated surface-dry (SSD), without standing water, before application.

MIXING

Start with approximately .7 gallons of water per bag of Epoxy.com Product #1008. As water is increased, strength will decrease; therefore use only as much water as is required to place and finish the concrete. Mix only what can be placed in 15 minutes.

ESI #1008 may be extended with approximately 25 lbs. of coarse aggregate (about ˝ of a five gallon bucket)

APPLICATION

Curing compound is not required as material will surface seal itself; however, provide a 2 hour wet cure whenever possible. For bonding, use Epoxy.com Product #120 Concrete Admixture applied to surface before Epoxy.com #1008.

Clean tools and equipment with water.

YIELD

Each 50 lb (22 Kilo) unit will yield approximately 0.42 cu. ft. of mortar when mixed with .7 gallons of water. One- 50 lb. bag when mixed with 25 lb. of coarse aggregate will yield approximately 0.62 cubic feet of concrete

SHELF LIFE

12 months minimum in dry storage in original container.

PACKAGING: 50 lbs in a multi-wall bag.

STORAGE: Store and transport in unopened containers at 60 to 80° F (16 to 27° C) in clean, dry conditions.

CAUTION: Epoxy.com Product #1008 contains Portland cement, silicon dioxide which may cause skin irritation in some cases. Injurious to eyes. May irritate internal tissues if ingested or inhaled. If any cementitious material gets into the eye, flush immediately with water for at least 15 minutes. Get prompt medical attention Freshly mixed cement, mortar, grout or concrete causes skin irritation. Avoid direct contact where possible and wash exposed skin areas promptly with water. Protect skin with waterproof gloves or coverings. Powdered materials such as cement, silica may require OSHA approved respirators.

FOR INDUSTRIAL USE ONLY/

KEEP AWAY FROM CHILDREN

 

Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.

For more information please contact:

Epoxy.com
A Division of
Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 300 products,
Since 1980
Florida & Vermont
USA

Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.

321-206-1833   Customer Service - Ordering and Order Status
                          Katey Fontaine, VP - Customer Service Director
                          sales@epoxy.com

714-657-3826  Technical Support
                         Norm Lambert, President - Technical Support Director 
                         info@epoxy.com
  
352-489-1666   Accounting and Administration
                          Debby Lambert, CEO, and CFO
                          office@epoxy.com 

352-489-1625   Fax line to all Departments
 
www.epoxy.com

24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253



Copyright © 1994-2008 EPOXY.COM a division of Epoxy Systems, Inc. - Florida and Vermont.  All rights reserved.

Unless other wise agreed upon in writing, buyer is responsible for the cost of shipping.

This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved.

Epoxy Systems™ Product Company ("ESI") warrants its products (when properly stored) for the period of time as follows: Epoxies, Product #315, Product #315BC, and Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2) months and Polyurethanes Four (4) months;  Power Tools and Equipment 90 days; Vinyl Esters, High Molecular Weight  Methacrylates (HMMA) and all other resins (not specifically mentioned above) 30 days; hand tools (non-power tools) 30 days.   ESI warrants that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of ESI. If any product fails to meet this warranty, the liability of ESI will be limited to replacement of any non-conforming material if notice of such non-conformity is given to ESI within the warranty period for the material (as indicated above), or within 1 year of the delivery of materials (whichever is sooner). ESI may in its discretion refund the price received by ESI in lieu of replacing the material. No customer, distributor, or representative of ESI is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of ESI. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. ESI reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. ESI'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND ESI SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All quotes and sales subject to availability.

Many of our products are made on an individual order basis.   Unless authorized in writing by Epoxy Systems, Inc. in writing before the material is made, there are no returns on items purchased from us, once the order has been processed, and the material made. In the event of authorized returns a restocking charge will be charged in the amount of 30% of the value of the material returned or $150 whichever is greater.  No returns on non-list priced items.  All Returns are for merchandise (store) credit only, no cash or credit card credits.  In the event of a return, buyer is responsible for the cost of shipping and handling in both directions.

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